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Funny Name.

Serious Engineering.

DESIGN

Where impossible ideas take flight

MAKING PIGS FLY SINCE 2015

Winner of Best of Boulder County East 2024

Stop looking at companies that don’t treat your project like it was their own.

Stop feeling anxious, overwhelmed, and unsure about what to do next in your product development.

Our mission is to reduce your time-to-market while delivering innovative, high-quality medical and consumer health products.  We have decades of combined experience handling complex, large-scale projects with technical precision, innovative solutions, and a sense of humor.  Our teams are small, nimble, and experts in their field.  No inflated budgets. No inexperienced people learning on the job.  No big marketing claims of being rock stars; we let our work speak for itself. 

We are focused on quality. 

We are built for speed.

We turn your ideas into market-ready solutions.  After all, it’s not our story, it’s yours.

WE HAVE DEEP MEDICAL DEVICE EXPERTISE

Our technical personnel have been developing medical products for clients around the world for over 20 years or more.

FPD is FDA registered as a Specification Developer as well.

FPD Medical Product Categories

Numbers Don’t Lie. Over the last 10 years, we launched:

16 Electrosurgical Tools & Generators

7 Respiratory Products

5 Benchtop Capital Equipment

7 Wearables & Monitoring Devices

13 Robotics & Automation Products

16 Orthopedic & Navigation Tools

244+ Patents

EARLIER LAUNCHES START WITH SMARTER DESIGN PROCESSES

 

 

Time to Market is critical.  So, our ISO compliant processes are simple, streamlined, and flexible. 

Our collaborative process ensures YOUR goals drive every design decision.  Our designs deliver not only precision and creativity, but also measurable results that justify your investment.

Ask to see how our flexible development process can work to make your product fly.

Lean PDP

ELEVATING BOLD IDEAS WITH PRECISION

At FPD we know the importance of adaptability to meet changing project demands.  That is why we use the 6 Principles of Lean Product Development throughout the design process to bring your project to life.

We minimize waste to support your long-term financial success. 

Our engineers are also Lean Production trained and 6-sigma green belts to make the transfer to manufacturing smooth. You are free to use FPD for production, or we can help you identify the perfect partner.  We won’t throw it over the wall when the design is done either. 

We are here to support you and your business as long as you need us.

 

Lean Product Development

Talk Is Cheap, So Here’s How We Do It…

WITH SOME REAL LIFE EXAMPLES

REQUIREMENTS DEVELOPMENT & CONCEPT DESIGN

Humans are at the center of every successful product.  They buy your product, they use your product.  We perform Voice of Customer activities including Usability Testing, Persona Development, and Experience Maps, to understand and optimize appeal to your target market. We can get to User Needs and Engineering Requirements fast.  Using rapid prototyping methods, we can generate a conceptual design in days or weeks that you and your customers will love.

ENGINEERING & FUNCTIONAL PROTOTYPING

A product has to not only look good, it has to work.  Here at FPD we use our talented engineers and fully equipped prototype shop to get you what you need fast.  Our engineers are Solidworks Certified.  We are an FDA and SAM-registered small business with a lean and mean quality system.  With our extensive network of partners, we can fast-track your development.  After all, time to market matters.

VERIFICATION & VALIDATION TESTING

At Flying Pig Designs, we rely on a time-tested, fast, flexible, fun, iterative approach to product development.  We communicate, prototype, and test every step of the way, which means more creative product design solutions from us, and a better overall product for you. Our goal is to get a high-quality, fully functional product to market as quickly as possible.

 MANUFACTURING TRANSITION

We are more than just product designers, engineers, and managers. Our team is skilled at executing product line setup, equipment validation, and manufacturing documentation to help transition the process smoothly. With our extensive network of highly-qualified and experienced vendors, if we can’t build it in-house, we know someone who can.

PROJECT MANAGEMENT

Someone you trust will manage your project every step of the way. Our clients have a dedicated point of contact throughout the process who will provide regular project status updates, track spending, and review open action items.  Communication is key, which is why we keep in touch at least once a week so that there are no surprises.

YOUR PARTNER IN DESIGN INNOVATION

You need to know what you are paying for before you sign up.  Nobody likes surprises.  We know.  We have been on the receiving end of low-ball estimates and cost overruns too. That is why we provide a transparent and detailed work breakdown as part of our estimate, which we typically deliver in 1-2 days. Our flexible, fixed-price billing options work within any budget. We are here to be your long-term product development partner.

WE START WORK WITH CLIENTS IN 3 EASY STEPS:

1 – SCHEDULE A FREE PRODUCT REVIEW

First, we assess where you are, what is left to do, and review our findings with you.

2 – GET YOUR CUSTOM PLAN

Then, we put together a detailed plan for you and answer any questions you have.

3 – PREPARE FOR LAUNCH

Finally, if you decide to move forward, we collaborate to execute that plan.

FPD has been instrumental to the progress and success of our company.  The design creativity, engineering skills, and drive to complete critical tasks on time is why we consider FPD a key partner, an extension of our team.

Jeff Castleberry, Medical Device CEO, COO, CTO, Executive | Allotrope Medical

Flying Pig Designs is one of those rare companies that just do what they promise on time and on budget.  Their team is not only creative, but practical and energetic.  I would recommend FPD over any other engineering firm I have worked with in the past!

Chris Salvino, MD, MS, MS, MNE, ME, MT, FACS | SharpMed

FPD has been a trusted partner to us for several years due primarily to their consistency of execution but also due to their flexibility and adaptation to various pivots in our business and engineering objectives.   They view our projects through the lens of our mission – our objectives are their objectives – and deliver. 

Milton Cohen, President and CEO | SafeRX

A Few More Of The Things We Can Do...

Independent Review

Consulting

Voice of customer

Software

Usability Testing
& Research

Brainstorming &
Rapid Prototyping

Analysis &
Advanced Simulation

Reverse Engineering

Quality and Regulatory

Content Creation

Packaging Design

DFX Audit

Supplier Selection
& Development

Speaking

Coaching

Low-volume Assembly

Model Making

Digital Prototyping

Product Renders & Photography

Requirements Development

What WE Do

80% of our business comes from repeat clients

Shockwave Medical Logo
Smarttiva logo
Lean Robotix Logo
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Ready to Stand Out From the Crowd?